pressure decay testing

What is ASTM E2930?

ASTM E2930, Standard Practice for Pressure Decay Leak Test Method (commonly referenced in pharmaceutical applications as the pressure decay leak detection method), describes a non-destructive deterministic technique that identifies leaks by monitoring changes in pressure over a controlled test period.

During testing, the package or container is placed within a sealed test chamber. Pressure is applied or evacuated depending on the test configuration, and the system measures pressure changes over time. Any pressure loss beyond established acceptance criteria may indicate the presence of a leak within the container closure system.

Because the product remains intact after testing, pressure decay can often be incorporated into stability programs, engineering evaluations, and validation studies where sample preservation is valuable.

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Why Pressure Decay Testing Matters

Container closure integrity is a critical quality attribute for sterile pharmaceutical products. Pressure decay testing provides manufacturers with an objective means of evaluating package integrity while supporting regulatory expectations for deterministic CCIT methods.

As the pharmaceutical industry continues moving toward deterministic CCIT technologies, pressure decay testing has become an important tool for demonstrating package integrity throughout a product’s lifecycle.

Frequently asked questions

What is ASTM E2930?

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ASTM E2930 is a standard practice that describes how to perform leak testing using the pressure decay method. It provides guidance for measuring gas leakage by monitoring pressure changes within a pressurized test article over a defined period.

How does pressure decay leak testing work?

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The test involves pressurizing a sealed container or component, isolating it from the pressure source, and monitoring the pressure over time. A measurable pressure drop indicates the presence of a leak.

What types of products can be evaluated using ASTM E2930?

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The standard is intended for leak testing of pressurized vessels and other sealed products where pressure decay can be used to evaluate leakage. The suitability of the method depends on the product design, volume, and application.

When to choose Pressure Decay over Vacuum Decay?

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The technologies are very similar, and the test method selection is based on package configuration and package contents. Pressure decay is especially suitable for certain drug products that are harmful to the operator – vacuum decay can potentially expose the operator to the drug product, while pressure decay keeps the drug product within the package.

Is ASTM E2930 a destructive test?

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The standard describes a pressure decay test method but does not classify the method as destructive or non-destructive. Whether the product remains usable after testing depends on the specific test setup and the product being evaluated.

Does ASTM E2930 specify pass/fail criteria?

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No. The standard explains how to perform the pressure decay measurement but does not establish universal acceptance limits. Acceptance criteria should be defined based on the product, application, and validation requirements.